This manual provides essential guidance for operating and maintaining the Power Clear 518ZE snow blower, ensuring safe and efficient winter snow removal.
Overview of the Power Clear 518ZE Snow Blower
The Power Clear 518ZE is a robust, single-stage snow blower designed for efficient clearing of driveways and pathways. It features a powerful engine and durable auger system, capable of handling moderate to heavy snowfall. This model prioritizes user-friendliness with intuitive controls and manageable weight. Regular maintenance, as detailed within this manual, will maximize performance and extend the lifespan of your snow blower. Understanding its components and operation is key to safe and effective winter snow removal.
Importance of the User Manual
This user manual is a critical resource for all Power Clear 518ZE owners. It contains vital safety precautions, detailed assembly instructions, and comprehensive operating guidelines. Ignoring these instructions could lead to machine damage, personal injury, or voided warranty coverage. Familiarize yourself with every section before initial use, and refer back to it for maintenance schedules and troubleshooting tips. Proper understanding ensures optimal performance and a long service life for your snow blower.
Safety Precautions
Always prioritize safety when operating the Power Clear 518ZE. Read and understand all warnings and instructions to prevent accidents and injuries.
General Safety Rules
Before operating the Power Clear 518ZE, thoroughly inspect the area for obstacles. Keep children and pets away from the operating zone. Never operate under the influence of drugs or alcohol. Wear appropriate safety gear, including eye protection and sturdy footwear.
Avoid directing the discharge chute towards people or property. Never attempt to clear clogged discharge chutes with your hands; use a dedicated clearing tool. Always shut off the engine before making adjustments or repairs. Be mindful of carbon monoxide poisoning – operate only in well-ventilated areas.
Operating Safety
Ensure the auger and impeller are fully disengaged before moving the Power Clear 518ZE. Never operate the machine with missing or damaged parts. Maintain a firm grip on the handles during operation. Be cautious when operating on slopes, moving slowly and deliberately.
Avoid throwing snow against traffic or pedestrians. Do not attempt to clear excessively deep snow in a single pass. Regularly check for debris accumulation and clear as needed. Always disengage the drive clutch before turning or maneuvering.
Maintenance Safety
Always disconnect the spark plug wire before performing any maintenance on the Power Clear 518ZE. Allow the engine to cool completely before working on hot components. Wear appropriate safety glasses and gloves during maintenance procedures.
Never modify or bypass safety devices. Ensure all guards and covers are securely in place before operating. Regularly inspect belts and cables for wear and tear, replacing them as needed. Keep the machine clean and free of debris during maintenance.
Component Identification
This section details the key parts of the Power Clear 518ZE snow blower, including the auger, impeller, discharge chute, control panel, and chassis.
Main Body and Chassis
The Power Clear 518ZE’s robust chassis forms the foundational structure, designed for durability in harsh winter conditions. It houses the engine, auger housing, and critical operational components. Constructed from heavy-gauge steel, the chassis provides stability during operation.
Inspect regularly for damage or corrosion. The main body incorporates mounting points for the handle, chute, and wheels, ensuring secure assembly. Proper chassis maintenance extends the snow blower’s lifespan and ensures optimal performance throughout the winter season.
Auger and Impeller System
The Power Clear 518ZE utilizes a two-stage auger and impeller system for efficient snow removal. The auger breaks up and gathers snow, feeding it into the high-speed impeller. This impeller then forcefully discharges the snow through the chute. Regularly inspect the auger blades for wear or damage, replacing them as needed; Maintaining sharp blades ensures optimal snow-throwing performance. Proper lubrication of the auger gearbox is crucial for smooth operation and longevity.
Discharge Chute and Deflector
The Power Clear 518ZE’s discharge chute directs the flow of snow away from the machine. Its adjustable deflector allows you to control the angle and distance of the snow stream. Regularly check the chute for obstructions and ensure it rotates freely. Never place your hands near the chute while the machine is running. Inspect the deflector for damage and tighten any loose bolts. Proper chute and deflector adjustment maximizes throwing efficiency.
Control Panel Overview
The Power Clear 518ZE control panel houses essential operating functions. Key components include the engine start/stop switch, speed control levers for auger and impeller, and a chute rotation control. Familiarize yourself with each control’s location and function before operation. The panel may also feature a safety interlock preventing starting without proper engagement. Always refer to the diagrams for precise identification of each control and its intended use.
Assembly Instructions
Carefully follow these steps to properly assemble your Power Clear 518ZE snow blower, ensuring all components are securely attached for safe operation.
Handle Assembly
Begin by attaching the upper and lower handle sections using the provided bolts and washers, ensuring a snug but not overly tight fit. Connect the control cables to the designated points on the handle, verifying smooth operation of the levers.
Next, secure the handle to the main body of the snow blower, aligning the mounting holes carefully. Double-check all connections for stability before proceeding, as a loose handle can compromise control during operation. Proper handle assembly is crucial for user comfort and safety.
Auger Housing Installation
Carefully position the auger housing beneath the main chassis, aligning the mounting brackets with the corresponding slots. Secure the housing using the supplied bolts, washers, and retaining pins, tightening them in a crisscross pattern for even distribution of pressure.
Ensure the shear pins are correctly installed, as these are designed to protect the auger system from damage. Verify the auger blades rotate freely before proceeding, and double-check all connections for tightness and security.
Chute and Deflector Attachment
Align the discharge chute with the designated mounting point on the auger housing. Securely fasten the chute using the provided clamp and bolts, ensuring a snug fit to prevent unwanted rotation during operation.
Attach the deflector to the chute outlet, adjusting the angle to control the snow’s direction and distance. Tighten the deflector’s locking knob to maintain the desired position. Regularly inspect these connections before each use.
Wheel Installation
Begin by aligning each wheel with its corresponding axle mounting point on the snow blower’s chassis. Slide the wheels onto the axles, ensuring they are fully seated.
Secure each wheel with the provided cotter pins or retaining clips, verifying they are firmly in place. Proper wheel installation is crucial for maneuverability and stability. Double-check all connections before operating the machine, and periodically inspect for looseness.
Operating Instructions
Before use, confirm all components are correctly assembled and secure. Familiarize yourself with the controls for safe and effective snow removal operations.
Starting the Engine
Prior to starting, ensure the auger is disengaged and the machine is on a level surface. Check the oil level and fuel supply, adding if necessary. Engage the safety bail and firmly depress the primer bulb several times. Set the choke to the ‘start’ position. Pull the starter rope with a smooth, controlled motion until the engine ignites. Gradually adjust the choke as the engine warms up.
Adjusting the Snow Thrower
The Power Clear 518ZE features adjustable chute deflection and throwing distance. Utilize the chute rotation handle to direct snow flow left or right. Adjust the deflector to control the throwing distance, angling it upwards for greater reach or downwards for shorter throws. Ensure adjustments are secure before operation. Regularly check and tighten knobs to maintain desired settings during use.
Operating Techniques for Different Snow Conditions
For light, fluffy snow, a faster pace and wider pass width are effective. With heavy, wet snow, reduce speed and overlap passes for thorough clearing. In icy conditions, slightly elevate the skid shoes to prevent sticking. Avoid overloading the auger; multiple passes are preferable to forcing the machine. Regularly clear snow buildup from the discharge chute for optimal performance.
Shutting Down the Machine
To safely shut down the Power Clear 518ZE, disengage the auger and impeller first. Allow the engine to idle for a short period before switching off the ignition. Never leave the machine running unattended. Ensure all moving parts have completely stopped before performing any maintenance or inspection. Always remove the spark plug wire for added safety during servicing.
Maintenance and Service
Regular maintenance is crucial for optimal performance and longevity of your Power Clear 518ZE snow blower; follow the scheduled maintenance guidelines carefully.
Regular Maintenance Schedule
To ensure reliable operation, adhere to a consistent maintenance schedule. Before each use, inspect the auger and impeller for damage, and check all bolts and fasteners for tightness.
After every five hours of operation, or daily during heavy use, clean the snow blower thoroughly, removing any accumulated snow and ice. Periodically inspect the drive belt for wear and tear, and replace as needed.
An annual oil change is recommended, along with a thorough inspection of all components.
Auger and Impeller Maintenance
Regularly inspect the auger and impeller for wear, damage, or obstructions. Remove any accumulated snow, ice, or debris after each use to prevent corrosion and maintain optimal performance.
Check the shear pins frequently; these are designed to break under excessive stress, protecting the gearbox. Keep a supply of replacement pins on hand.
Periodically sharpen the auger blades to ensure efficient snow clearing. Always disconnect the spark plug before performing any maintenance on the auger or impeller.
Belt Inspection and Replacement
Inspect the drive belt and auger belt regularly for cracks, fraying, or excessive wear. A worn belt will slip, reducing snow-throwing performance.
Check belt tension; it should be within the manufacturer’s specifications. Adjust tension as needed to ensure proper operation.
When replacing a belt, ensure it is the correct part number for the Power Clear 518ZE model. Disconnect the spark plug before any belt work.
Oil Change Procedures
Regular oil changes are crucial for engine longevity. Consult the manual for the recommended oil type and capacity for your Power Clear 518ZE.
Warm up the engine briefly before draining the old oil. Locate the drain plug and carefully remove it, allowing the oil to drain completely into a suitable container.
Replace the drain plug and fill the engine with fresh oil to the correct level, using a funnel to avoid spills.
Troubleshooting
This section details common issues with the Power Clear 518ZE, offering solutions for engine, auger, chute, and general operational problems.
Engine Starting Problems
If the Power Clear 518ZE engine fails to start, first verify the fuel tank contains fresh gasoline. Check the spark plug for fouling or damage, replacing if necessary;
Ensure the choke is properly engaged, especially in cold weather. Confirm the on/off switch is in the ‘on’ position and the safety bail is fully depressed.
A flooded engine may require repeated pull-starting with the choke disengaged. If issues persist, consult a qualified service technician.
Auger Issues
Should the Power Clear 518ZE auger fail to rotate, immediately shut off the engine. Check for obstructions like rocks or dense ice lodged within the auger housing.
Inspect the shear pins for breakage – these are designed to protect the gearbox. Replace any broken shear pins with the correct type.
Verify the auger drive belt is intact and properly tensioned. A worn or loose belt will prevent adequate auger function; replacement may be necessary.
Discharge Chute Problems
If the Power Clear 518ZE discharge chute becomes clogged, first shut down the engine to prevent further issues. Never use your hands to clear obstructions; utilize a clearing tool.
Inspect the chute for ice buildup, which can restrict snow flow. Ensure the deflector is securely attached and functioning correctly to direct snow as intended;
Check the chute rotation mechanism for smooth operation; lubrication may be required. A jammed or frozen chute can indicate a more significant mechanical problem.
General Operational Issues
Should the Power Clear 518ZE experience unusual vibrations, immediately stop the engine and inspect for loose components or damage. Uneven snow removal might indicate an unbalanced auger or impeller.
Excessive noise during operation warrants investigation; check for worn belts or damaged bearings. If the machine lacks power, verify fuel levels and air filter cleanliness.
Always prioritize safety; never attempt repairs while the engine is running. Consult a qualified technician for complex issues beyond basic troubleshooting.
Storage and Off-Season Care
Proper off-season storage preserves the Power Clear 518ZE. Stabilize fuel, drain it, and cover the machine to protect against environmental damage.
Preparing for Long-Term Storage
Before storing your Power Clear 518ZE for an extended period, thorough preparation is crucial for maintaining its functionality. Begin by cleaning all snow and ice accumulation from the machine, paying close attention to the auger and impeller housing.
Disconnect the spark plug wire to prevent accidental starting. Drain all fuel from the tank and carburetor to avoid fuel degradation and potential starting issues next season. Apply a corrosion protectant to metal surfaces.
Fuel Stabilization
To prevent fuel degradation during long-term storage of your Power Clear 518ZE, utilizing a fuel stabilizer is highly recommended. Gasoline can break down over time, leading to carburetor issues and difficult starting.
Add a fuel stabilizer to the gasoline tank according to the manufacturer’s instructions before the off-season. Run the engine for a few minutes to circulate the stabilized fuel throughout the fuel system.
Covering and Protecting the Machine
Properly covering your Power Clear 518ZE snow blower is crucial for safeguarding it from the elements during off-season storage. A durable, waterproof cover will shield the machine from moisture, dust, and UV damage.
Ensure the machine is clean and dry before covering it. Store the snow blower in a dry, sheltered location, such as a garage or shed, to maximize its protection and longevity.
Parts List and Diagrams
Detailed exploded view diagrams and comprehensive parts lists are included for easy identification and convenient ordering of replacement components.
Exploded View Diagrams
The Power Clear 518ZE manual features meticulously crafted exploded view diagrams. These illustrations visually break down the snow blower’s assembly, showcasing each component’s precise location and relationship to others.
These diagrams are invaluable for both routine maintenance and complex repairs, allowing users to easily identify parts and understand the assembly process.
Clear labeling and detailed depictions ensure accurate part identification, streamlining any necessary replacements or repairs, and maximizing the machine’s longevity.
Ordering Replacement Parts
To ensure the longevity and optimal performance of your Power Clear 518ZE, replacement parts can be ordered directly through authorized dealers or the manufacturer’s website.
When ordering, referencing the model number (518ZE) and specific part numbers – as detailed in the parts list and exploded view diagrams – is crucial for accuracy.
Providing these details guarantees you receive the correct components, minimizing downtime and maintaining the snow blower’s efficiency throughout the winter season.
Warranty Information
The Power Clear 518ZE is covered by a limited warranty protecting against manufacturing defects for a specified period; see claim procedures.
Warranty Coverage Details
This warranty safeguards your Power Clear 518ZE against defects in materials and workmanship under normal residential use. Coverage spans from the original purchase date, with specific durations for parts and labor.
The warranty excludes issues arising from misuse, accidents, alterations, lack of maintenance, or commercial applications. Damage caused by frozen chemicals or improper fuel is also not covered.
Keep your proof of purchase for warranty claims; registration may be required.
Claim Procedures
To initiate a warranty claim for your Power Clear 518ZE, contact our authorized service center with your model and serial number, alongside proof of purchase.
A detailed description of the defect and circumstances is crucial. The unit may need inspection by a technician.
We will assess the claim and, if approved, authorize repair or replacement at our discretion. Shipping costs may apply.
Technical Specifications
The Power Clear 518ZE boasts a powerful engine, specific dimensions, and impressive throwing distance capabilities, detailed for optimal performance understanding.
Engine Specifications
The Power Clear 518ZE is equipped with a robust 208cc single-cylinder, four-stroke OHV engine, delivering reliable power for demanding snow conditions. This engine features a recoil start system and operates on unleaded gasoline with a minimum octane rating of 87. The fuel tank capacity is 0.8 gallons, providing extended run times.
Oil capacity is 15.2 oz (450ml), utilizing SAE 5W-30 oil for optimal lubrication. The engine’s output is rated at 6.5 ft-lbs of gross torque, ensuring efficient auger and impeller operation. Regular oil checks and maintenance, as outlined in this manual, are crucial for longevity.
Dimensions and Weight
The Power Clear 518ZE snow blower boasts a compact design for maneuverability and storage. Overall dimensions are approximately 54.3 inches in length, 27.6 inches in width, and 42.5 inches in height. The machine’s weight is a substantial 123.5 pounds, providing stability during operation.
These dimensions allow for easy navigation through various terrains and tight spaces. The shipping weight, including packaging, is approximately 143 pounds. Proper lifting techniques are recommended when handling the unit, as detailed in the safety precautions section of this manual.
Throwing Distance and Capacity
The Power Clear 518ZE is engineered for efficient snow removal, offering an impressive throwing distance of up to 40 feet. Its 21-inch clearing width allows for processing a significant volume of snow with each pass.
The machine’s throwing capacity is approximately 800 pounds per minute, effectively handling moderate to heavy snowfall. Adjusting the deflector allows users to control the snow’s trajectory, directing it away from driveways and walkways. Optimal performance relies on proper operation and maintenance, as outlined within this manual.
Additional Resources
For support, contact our customer service team or explore our comprehensive online resources, including FAQs and detailed troubleshooting guides.
Contact Information for Support
Should you require assistance with your Power Clear 518ZE snow blower, our dedicated support team is readily available. You can reach us via phone at 1-800-SNOW-PWR (1-800-766-9797) during business hours, Monday through Friday, 8 AM to 5 PM EST.
Alternatively, email your inquiries to support@powerclear.com, and we will respond within 24-48 hours. For frequently asked questions and helpful troubleshooting tips, please visit our website at www.powerclear.com/support.
Online Resources and FAQs
Enhance your Power Clear 518ZE experience with our comprehensive online resources! Visit www.powerclear.com/support to access a detailed FAQ section addressing common questions and troubleshooting scenarios.
You’ll also find helpful video tutorials demonstrating assembly, operation, and maintenance procedures. Downloadable manuals, parts diagrams, and warranty information are readily available for your convenience. Register your product online to receive exclusive updates and promotional offers.